Cleanroom Panel Solutions in Ahmedabad for Pharma Industry
Ahmedabad's pharmaceutical industry demands high-quality cleanroom panels. This guide covers GMP requirements, panel specifications, and trusted manufacturers.
Ahmedabad: India's Pharmaceutical Capital
Gujarat contributes 33% of India's pharmaceutical production, with Ahmedabad at its center. Major pharmaceutical companies like Zydus Cadila, Torrent Pharmaceuticals, and Intas Pharmaceuticals have manufacturing facilities in and around Ahmedabad, creating substantial demand for cleanroom infrastructure.
PHOENIXX SmartBuild has been the trusted cleanroom panel partner for 50+ pharmaceutical facilities in Gujarat, providing WHO-GMP compliant solutions from our GIDC Naroda headquarters.
Cleanroom Requirements for Pharmaceutical Manufacturing
ISO Classification Requirements
| Area Type | ISO Class | Particle Count (0.5μm) | Panel Requirements |
|---|---|---|---|
| Aseptic filling | ISO 5 | 3,520/m³ | Flush panels, HEPA integration |
| Sterile manufacturing | ISO 6 | 35,200/m³ | Smooth surfaces, coved corners |
| Gowning/support | ISO 7 | 352,000/m³ | Standard cleanroom panels |
| General production | ISO 8 | 3,520,000/m³ | Basic cleanroom panels |
WHO-GMP Grade Classification
- Grade A: High-risk operations (aseptic filling) - laminar flow areas
- Grade B: Background for Grade A - aseptic preparation
- Grade C: Less critical stages of aseptic manufacturing
- Grade D: Less critical stages, packaging
Cleanroom Panel Types for Pharma
Wall Partition Panels
Cleanroom partition panels must feature:
- Smooth, non-porous surfaces (Ra < 0.8μm)
- Flush joints with minimal crevices
- Chemical resistance to cleaning agents
- Anti-microbial coatings (optional)
- Fire rating as per facility requirements
Ceiling Systems
Cleanroom ceilings requirements:
- Walkable design for maintenance access
- HEPA filter integration (2x2 or 4x4 modules)
- Lighting integration (flush mount)
- Return air grille accommodation
- Load capacity: 150-200 kg/m² for walkable
Cleanroom Doors
Cleanroom doors specifications:
- Flush design with minimal hardware
- Interlocking systems for airlocks
- Vision panels (tempered glass)
- Fire rating options (30/60 minutes)
- Automatic/manual operation
Flooring Systems
Cleanroom flooring options:
- Epoxy flooring (most common)
- PVC/vinyl flooring
- Raised access flooring
- Coved edges (100mm radius)
- ESD/anti-static options
Panel Specifications for Pharma Cleanrooms
| Parameter | Specification |
|---|---|
| Panel thickness | 50mm / 80mm (PIR core recommended) |
| Core material | PIR (B-s1,d0) or Rockwool (A1) |
| Skin material | PPGI 0.5mm or SS304 (high-grade areas) |
| Surface finish | Polyester / PVDF / Food-safe coating |
| Joint type | Tongue & groove with silicone seal |
| Fire rating | B-s1,d0 minimum, A1 for high-risk |
Major Pharmaceutical Projects in Ahmedabad
PHOENIXX has supplied cleanroom panels for:
- API manufacturing facilities in GIDC areas
- Formulation plants for oral solids and injectables
- Biotech facilities for biologics
- Quality control laboratories
- Packaging areas with controlled environment
Cleanroom Panel Prices in Ahmedabad (2025)
| Panel Type | Core | Price Range (per sq.ft) |
|---|---|---|
| Wall panel 50mm | PIR | ₹130-170 |
| Wall panel 50mm | Rockwool | ₹160-200 |
| Ceiling panel (walkable) | PIR | ₹180-250 |
| SS304 skin panels | PIR | ₹350-500 |
PHOENIXX Cleanroom Solutions
PHOENIXX offers complete cleanroom solutions for pharmaceutical facilities:
- Cleanroom design consultation
- WHO-GMP compliant panel systems
- Integrated ceiling with HEPA mounting
- Cleanroom doors and airlocks
- Pass boxes and airlocks
- Installation supervision and validation support
Related Ahmedabad Resources
Conclusion
Pharmaceutical cleanroom construction requires specialized expertise and certified materials. Partner with experienced manufacturers who understand GMP requirements and can provide complete solutions from design to installation.
Planning a pharma cleanroom project? Contact PHOENIXX for a GMP-compliant solution tailored to your requirements.
Frequently Asked Questions
What panel is best for pharma cleanrooms?
PIR panels with B-s1,d0 fire rating are recommended for most pharmaceutical applications. For high-risk areas or FM Global insured facilities, rockwool panels with A1 rating may be required. The choice depends on facility classification and regulatory requirements.
Do PHOENIXX panels meet WHO-GMP requirements?
Yes, PHOENIXX cleanroom panels are designed to meet WHO-GMP and Schedule M requirements. We provide documentation including material certificates, surface finish reports, and fire rating certificates for regulatory submissions.
Can you provide turnkey cleanroom installation?
Yes, PHOENIXX offers turnkey cleanroom solutions including design, supply, installation, and validation support. Our team has experience with 50+ pharmaceutical cleanroom projects in Gujarat.