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Sandwich Panels — Insulated Panels for Energy-Efficient, Fire-Safe & Durable Infrastructure

PHOENIXX designs and manufactures PUF, PIR, Rockwool, Roofing, Wall & Ceiling, Cold Storage, and Marine Sandwich Panels. Our panels are engineered for cold storage, cleanrooms, prefab buildings, industrial sheds, warehouses, and commercial projects across India.

150+

Projects Delivered

100+

Happy Clients

24+

Product Variants

20+

Industries Served

18+

Years Experience

30%

Energy Savings

Why Choose PHOENIXX Sandwich Panels?

Energy Efficiency

Thermal conductivity as low as 0.022 W/mK delivers up to 30% energy savings on cooling and heating costs.

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Durability & Long Life

Weather-resistant, corrosion-proof panels with 25+ years service life in demanding environments.

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Quick Installation

Lightweight interlocking system reduces construction time by 40-50% vs conventional methods.

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Cost Effectiveness

High ROI with low maintenance costs and reduced operational expenses over the panel lifecycle.

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Eco-Friendly

CFC-free insulation, recyclable materials, and energy efficiency support sustainability goals.

Advanced Features of PHOENIXX Sandwich Panels

Our sandwich panels feature a three-layer construction: outer metal sheet + insulating core + inner metal sheet — engineered for optimal performance.

1

Thermal Insulation

K value 0.022 W/mK ±0.002 for superior energy efficiency

2

Fire Resistance

DIN 4102 B3 standard, B2 with PIR core option

3

Sound Insulation

Acoustic rating up to Rw 30-45 dB

4

Load-Bearing Strength

High structural integrity for industrial applications

5

Customization

Custom thickness (30-200mm), coatings, and RAL colors

Sandwich Panel Structure

Technical Specifications

ParameterSpecification
Panel Thickness (Wall/Ceiling)30–150 mm
Panel Thickness (Roofing)10–150 mm
Core MaterialPUF / PIR / Rockwool
Outer Skin OptionsPPGI, PPGL, SS304, Aluminum
Thermal Conductivity0.022 W/mK ± 0.002
Strength (Tensile/Compression/Shear)150 kPa / 100 kPa / 100 kPa
Fire RatingB3 (B2/PIR optional)
Panel Width1000 / 1150 mm
Panel LengthStandard 8–20 ft, Custom 3–15 m
Available ColorsOff-white, Sky Blue, Mist Green, Royal Blue, Brick Red, Grey

Where Sandwich Panels Are Used

Can sandwich panels be used in commercial buildings?

Yes. Sandwich panels are ideal for commercial buildings including offices, showrooms, malls, and retail spaces. They provide excellent thermal insulation, quick installation, and aesthetic finishes.

Are they suitable for industrial sheds and warehouses?

Absolutely. Our roofing and wall panels are widely used in industrial sheds, factories, and warehouses. They offer weather resistance, thermal efficiency, and large-span capabilities.

Are they ideal for cold storage and freezers?

Yes. High-density PUF and PIR panels with 80-150mm thickness are specifically designed for cold storage (-40°C to +15°C), maintaining temperature integrity and reducing energy costs.

Can sandwich panels be used in prefab housing?

Yes. Lightweight sandwich panels are perfect for prefab houses, site offices, and modular buildings. They enable rapid construction with excellent insulation and structural stability.

Are walkable and non-walkable ceiling panels available?

Yes. We offer both walkable ceiling panels (load capacity up to 200 kg/m²) for maintenance access and non-walkable panels for standard ceiling applications in cleanrooms and industrial facilities.

Trusted by Leading Companies Across India

4.9/5 from 100+ reviews

PHOENIXX sandwich panels reduced our cold storage energy bills by 28%. The installation was fast, and the quality is exceptional. Highly recommended for any temperature-controlled facility.

Operations Director

Leading Food Processing Company, Gujarat

Industries We Serve

PharmaceuticalFood ProcessingAutomotiveElectronicsHospitalityCold ChainHealthcare

Frequently Asked Questions About Sandwich Panels

📌General Questions

What are sandwich PUF panels?

Sandwich PUF panels are insulated building panels consisting of two metal sheets (PPGI/PPGL) bonded to a polyurethane foam (PUF) core. They provide excellent thermal insulation, structural strength, and are used in walls, roofs, and cold storage construction.

What is the difference between PUF and PIR panels?

PUF (Polyurethane Foam) offers excellent thermal insulation at lower cost. PIR (Polyisocyanurate) provides superior fire resistance with Class B-s1,d0 rating and slightly better thermal performance (0.022 vs 0.024 W/mK). Choose PIR for fire-critical applications.

What is the lifespan of sandwich panels?

Quality sandwich panels from PHOENIXX have a service life of 25-30 years when properly installed and maintained. The steel skins are protected with high-quality coatings against corrosion and UV damage.

⚙️Technical Questions

What is the thermal conductivity of PUF panels?

PHOENIXX PUF panels have a thermal conductivity of 0.024 W/mK, while PIR panels achieve 0.022 W/mK. Lower values mean better insulation. This results in up to 30% energy savings in heating/cooling costs.

Are sandwich panels fire resistant?

Yes. Standard PUF panels meet DIN 4102 B3 fire rating. For enhanced fire safety, PIR panels achieve Class B-s1,d0 rating with low smoke emission. Rockwool panels are non-combustible (A1/A2 rated).

What panel thickness is recommended for cold storage?

For cold storage: 80-100mm for +2°C to +8°C (chiller), 100-120mm for -18°C to -25°C (freezer), and 150mm+ for -35°C to -40°C (deep freeze). Thickness depends on ambient conditions and required R-value.

Can panels withstand heavy loads?

Yes. Our panels have tensile strength of 150 kPa, compression strength of 100 kPa, and shear strength of 100 kPa. Walkable ceiling panels support loads up to 200 kg/m² for maintenance access.

🏭Application Questions

Which sandwich panel is best for cold storage?

For cold storage, we recommend PIR panels or high-density PUF panels (40-42 kg/m³) in 80-150mm thickness. They provide optimal thermal insulation, moisture resistance, and meet food safety standards.

Can sandwich panels be used for residential housing?

Yes. Sandwich panels are increasingly used in prefab homes, farmhouses, and affordable housing projects. They offer quick construction, good insulation, and cost-effectiveness compared to traditional building methods.

Are these panels suitable for cleanrooms?

Yes. Our wall and ceiling panels with smooth, hygienic finishes are ideal for ISO Class 5-8 cleanrooms. They meet GMP/FDA requirements for pharmaceutical, biotech, and food processing facilities.

Can panels be used in coastal/marine environments?

Yes. We offer marine-grade panels with enhanced corrosion resistance, stainless steel skins, and specialized coatings suitable for coastal areas, shipyards, and offshore applications.

🛒Buying & Delivery

What is the price of sandwich PUF panels?

Sandwich PUF panel prices range from ₹800-2,500 per sq.m depending on thickness (30-150mm), steel grade, coating type, and quantity. Contact us for a customized quotation based on your project requirements.

What is the lead time for delivery?

Standard panels: 7-10 working days. Custom specifications: 15-20 working days. Large projects: Schedule-based delivery. We serve pan-India with logistics support to 20+ cities.

What warranty do you provide?

We provide comprehensive warranty: 10 years on panel insulation performance, 5 years on coating (PE), 15 years on coating (PVDF), and 1 year on workmanship for installation projects.

Do you provide installation services?

Yes. PHOENIXX offers complete turnkey solutions including design consultation, manufacturing, delivery, and professional installation by trained teams. We ensure proper alignment, sealing, and quality assurance.

Can I get samples before ordering?

Yes. We provide product samples for evaluation. Contact our sales team to request samples of specific panel types, thicknesses, and finishes for your review.

Do you supply to other states outside Gujarat?

Yes. We are a pan-India supplier serving 20+ cities including Mumbai, Delhi, Bangalore, Chennai, Hyderabad, Pune, Kolkata, and more. We handle logistics and ensure timely delivery across India.

Ready to Get Started?

Contact our team for technical consultation, custom specifications, or a competitive quotation for your sandwich panel requirements.

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