Sandwich PUF Panel Manufacturer & Supplier in Kolhapur
PHOENIXX SMARTBUILD is a leading manufacturer and supplier of premium Sandwich PUF Panels in Kolhapur. We provide complete solutions including manufacturing, supply, installation, and compliance support for industrial and commercial projects across Maharashtra and PAN-India.
Polyurethane Foam (PUF) insulated sandwich panels are high-performance building envelope solutions designed for thermal insulation, structural strength, and rapid construction. These panels consist of a rigid PUF core sandwiched between two pre-painted metal sheets, creating a composite material with exceptional insulating properties. In Kolhapur, where kolhapur has tropical monsoon climate with pleasant weather. the foundry hub requires heat-resistant industrial solutions., PHOENIXX PUF Panels provide the ideal building envelope solution. Our panels deliver thermal conductivity of 0.024 W/mK, ensuring optimal energy efficiency and indoor comfort for Cold Storage, Pharmaceutical, Food Processing, and more applications.
What is a Sandwich PUF Panel and How Does It Work?
Composition & Technology
PHOENIXX Sandwich PUF Panels feature a closed-cell polyurethane foam core injected between two pre-painted galvanized iron (PPGI) or galvalume steel sheets. The PUF core is manufactured using CFC-free blowing agents, ensuring environmental compliance while delivering superior thermal performance.
Our continuous lamination technology ensures uniform foam density (40±2 kg/m³) throughout the panel, eliminating air pockets and ensuring consistent R-value across the entire surface. The interlocking joint system provides airtight seals, minimizing thermal bridging.
Key Performance Characteristics
- ✓Thermal Conductivity: 0.024 W/mK - Among the lowest in building insulation
- ✓Zero water absorption in closed-cell foam structure
- ✓Self-extinguishing foam with B2/B3 fire classification
- ✓High compressive strength: >0.1 MPa at 10% deformation
- ✓Service temperature range: -40°C to +80°C
- ✓Lifespan: 25-30 years with proper installation
Compliance & Certifications
- 🏆IS 14925:2015 - Indian Standard for Sandwich Panels
- 🏆FM 4880 Class 1 (optional)
- 🏆UL certified insulation
- 🏆ISO 9001:2015 Quality Management
- 🏆ISO 14001:2015 Environmental Management
Why Sandwich PUF Panel is Ideal for Projects in Kolhapur
🌡️ Climate & Environmental Suitability
Kolhapur has tropical monsoon climate with pleasant weather. The foundry hub requires heat-resistant industrial solutions.
PHOENIXX PUF Panels with thermal conductivity of 0.024 W/mK and service temperature range of -40°C to +80°Care engineered to perform optimally in Kolhapur's conditions.
🏭 Industrial Use-Cases in Kolhapur
Kolhapur is home to thriving industries including:
Each of these sectors benefits from PHOENIXX PUF Panels for temperature control, energy efficiency, and regulatory compliance.
📍 Industrial Zones We Serve in Kolhapur
Applications of Sandwich PUF Panel in Kolhapur
Pharmaceutical & GMP Facilities
PHOENIXX PUF panels meet WHO-GMP requirements for pharmaceutical manufacturing facilities. The smooth, non-porous surface prevents bacterial growth, while excellent thermal insulation maintains controlled environment conditions. Ideal for tablet manufacturing, packaging areas, and secondary processing zones.
Cold Storage & Cold Chain
With thermal conductivity of 0.024 W/mK, our PUF panels are the preferred choice for cold storage facilities operating from +15°C to -25°C. The closed-cell structure ensures zero moisture absorption, preventing condensation and ice formation within the panel structure.
Food Processing & Dairy
Food-safe coatings and flush surfaces make PHOENIXX PUF panels ideal for dairy plants, beverage facilities, meat processing units, and FSSAI-compliant food manufacturing. The panels resist mold growth and are easy to clean with standard sanitization protocols.
Warehouses & Logistics Parks
Large-span warehouses benefit from PUF panels' lightweight construction (8-15 kg/m² vs 50+ kg/m² for brick) reducing structural steel requirements by up to 30%. Temperature-sensitive goods storage, e-commerce fulfillment centers, and logistics hubs achieve significant energy savings.
Manufacturing & Industrial Plants
From automotive plants to electronics manufacturing, PUF panels provide dust-free, temperature-controlled environments. Quick installation minimizes production downtime during facility expansion or renovation projects.
Data Centers & Utility Buildings
IT facilities require precise temperature control. PHOENIXX PUF panels, combined with proper HVAC design, help maintain server room temperatures within ±1°C tolerance, reducing cooling costs by 20-30%.
Sandwich PUF Panel Gallery – Real Projects & Installations
Explore our PUF Panel installations across industrial facilities in Kolhapur and India. Each project showcases PHOENIXX SMARTBUILD's commitment to quality and precision.
Sandwich PUF Panel manufacturing by PHOENIXX SMARTBUILD
Sandwich PUF Panel wall installation in Kolhapur
Sandwich PUF Panel ceiling application
Industrial PUF Panel installation
Cleanroom project with Sandwich PUF Panel
Pharma facility PUF Panel project
Warehouse Sandwich PUF Panel installation in Kolhapur
Industrial PUF Panel exterior
Sandwich PUF Panel interior finish
Why Choose PHOENIXX SMARTBUILD for Sandwich PUF Panel in Kolhapur
In-House Manufacturing
State-of-the-art production facility with continuous lamination technology ensures consistent quality and competitive pricing.
Engineering & Customization
Our engineering team provides custom panel designs, thickness calculations, and project-specific solutions.
Quality Assurance & Testing
ISO 9001:2015 certified processes with rigorous testing for density, thermal conductivity, and fire performance.
PAN-India Execution Capability
From Kolhapur to any corner of India, our logistics and installation teams ensure seamless project delivery.
Turnkey Supply & Installation
Complete solutions from design to installation, including accessories, flashings, and technical support.
Fast Turnaround
Quick production and delivery schedules with project-specific timelines to meet your construction milestones.
PHOENIXX Local Expertise in Kolhapur
Projects Delivered
PHOENIXX has successfully delivered PUF Panel installation projects across Kolhapur's key industrial areas including MIDC Shiroli. Our local presence ensures quick response times, faster delivery, and better post-installation support.
Serving 4 industrial zones with same-day technical support.
Industry Understanding
We understand Kolhapur's unique industrial landscape. With experience servingFoundry, Sugar, Dairy sectors in this region, we provide solutions tailored to local regulatory requirements, climate conditions, and industry-specific needs.
Why Choose Local Kolhapur Manufacturer?
Technical Specifications of Sandwich PUF Panel
| Parameter | Specification |
|---|---|
| Panel Thickness Options | 30mm | 40mm | 50mm | 60mm | 80mm | 100mm | 120mm | 150mm |
| Core Density | 40 ± 2 kg/m³ |
| Thermal Conductivity | 0.024 W/mK |
| Fire Performance Rating | B2/B3 (Self-extinguishing), B1 available on request |
| Skin Material Options | PPGI / PPGL / Stainless Steel 304/316 |
| Coating Options | Polyester (PE) - 15-20 microns | Silicon Modified Polyester (SMP) | PVDF - Premium durability | Food-safe coatings |
| Joint Profiles | Tongue & Groove | Cam-Lock | PIR Joint | Standing Seam (Roof) |
Areas We Serve Near Kolhapur
Looking for Sandwich PUF Panel in other parts of Maharashtra?
View PUF Panel in MaharashtraFrequently Asked Questions – Sandwich PUF Panel in Kolhapur
What is the price of Sandwich PUF Panel in Kolhapur?
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Sandwich PUF Panel prices in Kolhapur vary based on thickness (30mm, 40mm, 50mm, etc.), skin material, coating type, and order quantity. PHOENIXX SMARTBUILD offers competitive pricing with typical ranges from ₹80-180/sq.ft for wall panels and ₹100-220/sq.ft for roof panels. Contact us for a project-specific quotation.
What is the difference between Sandwich PUF Panel and other insulated panels?
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Sandwich PUF Panel offers 0.024 W/mK thermal conductivity and B2/B3 (Self-extinguishing), B1 available on request fire rating. Compared to other options: PUF offers best thermal value, PIR provides superior fire safety, Rockwool is fully non-combustible (A1), and FM Approved panels meet insurance requirements. PHOENIXX can recommend the best option for your Kolhapur project.
Are Sandwich PUF Panels fire rated?
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Yes, PHOENIXX Sandwich PUF Panels meet B2/B3 (Self-extinguishing), B1 available on request fire rating requirements. For projects requiring higher fire safety, we offer PIR panels (B-s1,d0) and Rockwool panels (A1/A2 non-combustible). Our technical team can advise on the appropriate fire rating for your Kolhapur facility.
What is the delivery time for Sandwich PUF Panel in Kolhapur?
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Standard delivery time for Sandwich PUF Panel in Kolhapur is 7-15 working days from order confirmation, depending on panel specifications and quantity. Expedited delivery is available for urgent projects. PHOENIXX maintains ready stock of common specifications for faster turnaround.
Does PHOENIXX provide installation services in Kolhapur?
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Yes, PHOENIXX SMARTBUILD provides complete turnkey solutions including supply and installation of Sandwich PUF Panels in Kolhapur. Our trained installation teams ensure proper panel fitting, sealing, and finishing as per manufacturer guidelines. We also offer installation supervision and training for contractor teams.
Which industries use Sandwich PUF Panel most in Kolhapur?
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In Kolhapur, Sandwich PUF Panels are widely used in Foundry, Sugar, Dairy, Engineering industries. Key applications include cold storage facilities, pharmaceutical cleanrooms, food processing plants, warehouses, and industrial manufacturing units requiring temperature control and energy efficiency.
What thickness of Sandwich PUF Panel do I need for my project?
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Sandwich PUF Panel thickness depends on your application: 30-50mm for standard wall partitions, 50-80mm for temperature-controlled environments, 80-120mm for cold storage (0°C to -25°C), and 120-150mm for deep freeze applications. PHOENIXX engineers provide free thickness calculations based on your Kolhapur project requirements.
Can Sandwich PUF Panel be used for both walls and roofs?
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PHOENIXX offers specialized panels for different applications. Wall panels have flat or micro-ribbed profiles for aesthetics. We recommend using purpose-designed panels for optimal performance. Contact us for guidance on your Kolhapur project.
Get a Quote for Sandwich PUF Panel in Kolhapur
Ready to discuss your project requirements? Our technical team is here to help you choose the right PUF Panel specifications for your Kolhapur project.