Sandwich PUF Panel Manufacturer in India
PHOENIXX SmartBuild is a leading manufacturer of high-performance sandwich PUF panels, delivering integrated insulation and structural solutions for India's industrial, commercial, and cold chain infrastructure.
About Sandwich PUF Panels
As a specialized sandwich PUF panel manufacturer in India, PHOENIXX SmartBuild produces advanced composite building panels that combine thermal insulation, structural integrity, and aesthetic finish in a single factory-made component. Our sandwich panels revolutionize building construction by eliminating the need for separate insulation layers and finish materials.
The "sandwich" construction consists of a high-density PUF core (40 kg/m³) bonded to pre-painted galvanized steel facings using continuous lamination technology. This manufacturing process creates a monolithic panel with consistent properties throughout, ensuring reliable thermal and structural performance for decades of service.
Sandwich Panel Construction
External Facing
Pre-painted galvanized steel (0.40-0.60mm) with weather-resistant coating
PUF Core
Rigid polyurethane foam (40 kg/m³) with 0.024 W/mK thermal conductivity
Internal Facing
Pre-painted steel or aluminum with clean, hygienic finish
Our Sandwich Panel Range
Sandwich Panel Applications
Industrial Buildings
Factories, workshops, and manufacturing plants
Warehouses
Storage and distribution centers
Cold Storage
Temperature-controlled facilities
Cleanrooms
Pharmaceutical and electronics manufacturing
Commercial Buildings
Offices, retail, and showrooms
Agricultural Structures
Poultry farms and dairy facilities
Technical Specifications
| Panel Thickness | 30, 40, 50, 60, 80, 100, 120, 150 mm |
| Panel Width | 1000mm (effective), 1070mm (total) |
| Panel Length | Up to 20,000mm |
| Core Density | 40 ± 2 kg/m³ |
| Thermal Conductivity | 0.024 W/mK |
| Steel Facing | 0.40mm - 0.60mm PPGI/PPGL |
| Coatings Available | SMP, SDP, PVDF |
| Fire Rating | B1, B2, B3 (PIR available) |
Frequently Asked Questions
What is a sandwich PUF panel?
A sandwich PUF panel is a composite building material with a rigid polyurethane foam (PUF) core "sandwiched" between two metal facings (typically pre-painted steel). This three-layer construction provides excellent thermal insulation, structural strength, and weather protection in a single prefabricated component.
What are sandwich PUF panels used for?
Sandwich PUF panels are used for roofing, wall cladding, partitions, and ceiling applications in industrial buildings, warehouses, cold storage, cleanrooms, food processing plants, and commercial structures where thermal insulation and fast construction are priorities.
What is the difference between PUF and PIR sandwich panels?
PUF (Polyurethane Foam) panels offer excellent thermal insulation at economical cost. PIR (Polyisocyanurate) panels provide enhanced fire resistance and slightly better thermal performance. Choose PIR for fire-sensitive applications like pharma and cold storage; PUF for general industrial use.
How are sandwich panels installed?
Sandwich panels are installed on a structural framework (purlins/girts) using concealed or through-fix fasteners. The interlocking tongue-and-groove joints ensure airtight connections. PHOENIXX provides installation guidelines and technical support for proper installation.
What panel thickness should I choose for my project?
Roofing: 50-80mm for industrial buildings, 100-150mm for cold storage. Walls: 40-60mm for general insulation, 80-120mm for temperature-controlled facilities. Contact PHOENIXX for project-specific thermal calculations and recommendations.
Can sandwich panels be customized?
Yes, PHOENIXX offers extensive customization: thickness from 30-150mm, lengths up to 20 meters, various coating options (SMP, SDP, PVDF), multiple RAL colors, and different profile configurations to match your project requirements.
What is the lifespan of sandwich PUF panels?
High-quality sandwich PUF panels from PHOENIXX are designed for 25-30 year service life. The foam maintains its insulation properties, while the metal facings with quality coatings resist corrosion and weathering throughout this period.
Get Sandwich Panels for Your Project
High-quality sandwich PUF panels with pan-India delivery and technical support.